If you’re craving a comforting, hearty dish that brings all your favorite flavors together in one satisfying bite, the Coney Chili Mac Casserole Recipe is going to be your new go-to. This casserole perfectly blends savory ground beef, zesty chili seasoning, tender elbow macaroni, and a gooey cheese topping that melts just right. It’s the kind of meal that hugs you from the inside, perfect for family dinners or casual gatherings where everyone wants a taste of something warm and cozy. Trust me, once you try this Coney Chili Mac Casserole Recipe, it will quickly become a staple in your recipe rotation.

Ingredients You’ll Need
The beauty of this Coney Chili Mac Casserole Recipe lies in its simple yet essential ingredients that come together to create a rich, layered flavor. Each item plays a specific role, from the savory spices that give depth to the chili to the melty cheeses that bring irresistible creaminess and golden color.
- 1 pound ground beef: The hearty protein base that adds richness and texture.
- 1 onion, chopped: Provides a subtle sweetness and aromatic foundation.
- 1 packet chili seasoning: The blend that infuses the dish with classic chili warmth and a bit of spice.
- 1 can (15 ounces) tomato sauce: Adds tang and moisture to meld all flavors smoothly.
- 1 can (15 ounces) kidney beans, drained and rinsed: Brings creaminess and a subtle earthy note to balance the beef.
- 1 cup elbow macaroni: The perfect small pasta to soak up all that chili goodness.
- 2 cups shredded cheddar cheese: Offers sharp, melty richness that crowns the casserole.
- 1 cup shredded mozzarella cheese: Adds a milder creaminess and wonderful stretch.
- Salt and pepper to taste: Essential for seasoning and enhancing all flavors.
- 1/2 teaspoon garlic powder: Brings a fragrant, savory layer without overpowering.
- 1/2 teaspoon onion powder: Deepens the onion flavor and adds complexity.
- 1 tablespoon olive oil: For sautéing and adding a touch of richness.
- 1/2 cup water: Helps to simmer the chili and keep it moist.
How to Make Coney Chili Mac Casserole Recipe
Step 1: Prepare the Base
Start by preheating your oven to 350°F (175°C) so it’s ready when your casserole is assembled. In a large skillet, heat olive oil over medium heat, then sauté the chopped onion for 2 to 3 minutes until softened and fragrant. This step unlocks the sweet, savory notes that form the flavor foundation of the casserole.
Step 2: Cook the Ground Beef
Next, add the ground beef to the skillet. Cook it until it’s nicely browned, breaking it apart as it cooks for even texture. Once cooked, drain any excess fat to keep the casserole rich but balanced. This browned beef will absorb all the spices and tomato sauce beautifully.
Step 3: Simmer the Chili Mixture
Stir in the chili seasoning, garlic powder, onion powder, tomato sauce, rinsed kidney beans, and water. Let this mixture simmer gently for about 10 minutes, stirring occasionally so all those flavors mingle and the mixture thickens slightly. This step is where the heartiness of the chili really comes alive.
Step 4: Cook the Macaroni
While the chili simmers, cook the elbow macaroni according to the package instructions until al dente. Drain well; the pasta will soak up some of the chili juices, so you want it just tender, not mushy.
Step 5: Assemble the Casserole
In a large casserole dish, combine the cooked macaroni and chili mixture. Stir thoroughly to make sure every bite will have a perfect balance of pasta and chili, then evenly sprinkle the shredded cheddar and mozzarella cheese on top. The cheeses add that wonderful golden crust and lush texture you crave.
Step 6: Bake to Perfection
Cover the casserole with aluminum foil and bake for 20 minutes. Then remove the foil and bake another 10 minutes to let the cheese melt and bubble into a deliciously irresistible crust. Allow the casserole to cool slightly before serving to make scooping easier and to let all the flavors settle.
How to Serve Coney Chili Mac Casserole Recipe

Garnishes
Sprinkle freshly chopped green onions or a handful of chopped fresh parsley on top just before serving for a bright, fresh contrast. A dollop of sour cream or a few jalapeño slices can also elevate the dish with creaminess or a spicy kick, respectively.
Side Dishes
This casserole pairs beautifully with a simple green salad dressed lightly with vinaigrette to balance out the richness. You can also serve it alongside garlic bread or crispy cornbread for an extra comforting touch that’s perfect for soaking up every last bit of chili.
Creative Ways to Present
Try serving the casserole in individual ramekins for a charming presentation at parties. You could also layer it in a deep-dish pie crust for a playful twist, turning this beloved comfort food into a handheld pie, perfect for potlucks or casual picnics.
Make Ahead and Storage
Storing Leftovers
After your Coney Chili Mac Casserole Recipe has cooled, cover it tightly with plastic wrap or transfer it to an airtight container. Stored in the refrigerator, it will stay fresh for up to four days, making it an easy option for quick lunches or dinners later in the week.
Freezing
This casserole freezes wonderfully! Simply wrap it well with foil or plastic wrap and place it in a freezer-safe container. It can be frozen for up to three months. When you want a comforting meal, just thaw it overnight in the fridge before reheating.
Reheating
To reheat, bake uncovered at 350°F (175°C) for about 20 minutes or until heated through, adding a little extra cheese on top if you like. You can also reheat individual portions in the microwave, stirring halfway through to ensure even warmth.
FAQs
Can I use ground turkey instead of ground beef?
Absolutely! Ground turkey is a leaner alternative and will still work great in the Coney Chili Mac Casserole Recipe, giving you a slightly different but equally delicious flavor.
What if I want a spicier casserole?
Feel free to add a pinch of cayenne pepper or some chopped jalapeños when cooking the chili mixture to give the casserole an extra kick that matches your heat preference.
Can I make this casserole vegetarian?
Yes! Substitute the ground beef with a plant-based meat alternative or extra beans for protein. Just adjust seasoning to taste, and it will still be hearty and satisfying.
Is it necessary to drain the ground beef fat?
Draining the fat helps keep the casserole from becoming greasy, but if you prefer a richer taste, you can leave a small amount in for added flavor.
Can I prepare this recipe ahead and bake it later?
Definitely! You can assemble the casserole up to a day ahead, keep it covered in the fridge, and bake it fresh when you’re ready to serve, which makes meal prep a breeze.
Final Thoughts
This Coney Chili Mac Casserole Recipe is pure comfort on a plate, combining familiar flavors in a way that feels like a warm hug from an old friend. Whether you’re cooking for your family or entertaining friends, it’s a crowd-pleaser that’s simple to make but packed with delicious layers of flavor. I hope you give it a try and see just how quickly it becomes a beloved go-to meal in your home.
Print
Coney Chili Mac Casserole Recipe
- Prep Time: 15 minutes
- Cook Time: 35 minutes
- Total Time: 50 minutes
- Yield: 6 servings
- Category: Main Dish
- Method: Baking
- Cuisine: American
Description
Coney Chili Mac Casserole is a comforting, hearty dish featuring ground beef cooked with chili seasoning, tomato sauce, kidney beans, and elbow macaroni, all baked together with a cheesy topping of cheddar and mozzarella. This easy-to-make casserole combines classic chili flavors with pasta for a satisfying one-dish meal perfect for family dinners.
Ingredients
Meat and Vegetables
- 1 pound ground beef
- 1 onion, chopped
Seasonings and Sauces
- 1 packet chili seasoning
- 1/2 teaspoon garlic powder
- 1/2 teaspoon onion powder
- 1 can (15 ounces) tomato sauce
- Salt and pepper to taste
Beans and Pasta
- 1 can (15 ounces) kidney beans, drained and rinsed
- 1 cup elbow macaroni
- 1/2 cup water
Cheeses
- 2 cups shredded cheddar cheese
- 1 cup shredded mozzarella cheese
Oil
- 1 tablespoon olive oil
Instructions
- Preheat: Preheat your oven to 350°F (175°C) to prepare for baking the casserole later.
- Sauté Onion: In a large skillet, heat the olive oil over medium heat. Add the chopped onion and cook for 2-3 minutes until softened, releasing their sweetness.
- Brown Ground Beef: Add the ground beef to the skillet and cook until fully browned. Drain any excess fat to prevent greasiness in the casserole.
- Add Seasonings and Simmer: Stir in chili seasoning, garlic powder, onion powder, tomato sauce, kidney beans, and water. Allow the mixture to simmer for 10 minutes, stirring occasionally to meld flavors.
- Cook Macaroni: Meanwhile, cook the elbow macaroni according to package instructions until al dente. Drain and set aside.
- Combine Ingredients: In a large casserole dish, mix the cooked macaroni with the chili mixture thoroughly to evenly distribute flavors.
- Top with Cheese: Sprinkle shredded cheddar and mozzarella cheeses evenly over the top of the casserole.
- Bake Covered: Cover the dish with aluminum foil and bake for 20 minutes, allowing the casserole to heat through and the flavors to meld.
- Bake Uncovered: Remove the foil and continue baking for an additional 10 minutes or until the cheese is melted, bubbly, and lightly golden.
- Cool and Serve: Let the casserole cool for a few minutes before serving to allow it to set and make serving easier.
Notes
- You can substitute ground turkey or chicken for a leaner protein option.
- Add a pinch of cayenne pepper for a spicy kick to the chili mixture.
- Use whole wheat macaroni to increase fiber content.
- Leftovers can be refrigerated and reheated for quick meals.
- Mixing different cheeses like Monterey Jack or pepper jack can add flavor variation.

